Principles & Suitability of Sand Casting

翻砂法原理与适用

type:glossary · level:beginner · material:bronze · material:copper · material:iron-steel · variant:green-sand · variant:resin-sand · variant:lost-foam · scale:decorative-object · scale:monumental · scale:industrial · equipment:furnace · stage:patternmaking · stage:pouring

标签:翻砂, 砂型, 原理, 概述

翻砂铸造是用型砂紧实成可复用空腔、浇入金属后落砂取件的工艺,与失蜡法并列(不依赖蜡模)。其优势是成本低、适合中大件与厚壁件、型砂可回用;劣势是表面较粗、尺寸精度低于熔模。按粘结剂分湿砂型(粘土+水)、树脂砂(冷固)、水玻璃砂、消失模(泡沫模气化)。铜合金、铸铁、铸铝均广泛采用。适用于雕塑、阀门、工艺品底座等。

Sand casting packs molding sand around a pattern to form a reusable cavity, pours metal, then shakes out the sand. It is parallel to, not a subtype of, lost-wax (no wax). Strengths: low cost, good for medium/large and thick-wall parts, reusable sand. Weakness: rougher surface, lower accuracy than investment. Binders: green sand (clay+water), resin sand (cold-set), sodium-silicate sand, lost-foam (vaporized foam). Used for bronze, iron, aluminum — sculpture, valves, bases. ---