Diagnosing Blurry or Uneven Imprints

压印纹理模糊与深浅不均的诊断

type:troubleshooting · level:intermediate · material:copper · scale:decorative-object · equipment:rolling-mill · equipment:hand-tools · stage:forming

标签:纹理模糊, 压力不均, 退火, 缺陷诊断

压印发糊三大根因:①母本含水——鲜叶未压干,汁水在 0.2 mm 深处形成缓冲层,先 40 ℃ 烘 20 min 或压花器干燥 48 h;②铜板未退火——加工硬化态铜(HV 110 以上)吃纹浅,850 ℃ 烧红水淬后降至 HV 60 左右,纹理清晰度可提升近一倍;③辊距单边偏差——调平螺丝松旷时,用双层卡纸左右两端各轧一次,厚度差超 0.03 mm 即需紧固。若深浅不均呈规律条纹,则查辊面划伤,以 1200 目油石顺辊轴方向修整。

Three causes of muddy imprints: a wet master—undried leaves leave a sap cushion at 0.2 mm depth; oven-dry at 40 °C for 20 min or press 48 h. Unannealed copper at 110+ HV takes little texture versus about 60 HV after an 850 °C quench—clarity nearly doubles. And single-side roll-gap error: test with double-layer card at both ends and re-tighten if thickness differs over 0.03 mm. Regular banding points to scored rolls, dressed lengthwise with a 1200-grit stone.