Apprenticeship Milestones: Die-trial Test
冲压学徒的试模考核节点
标签:学徒制, 试模, 考核, 带料
冲压方向学徒的出师考核通常设三个节点:①读模——能据模具实物讲出工序排布与料带方向(限时 30 min);②试模——装模、调闭合高度、试冲 5 件并判读毛刺与断面光亮带比例(要求 ≥1/3);③排故——考官预设一种缺陷(如毛边突然变大),学徒 20 min 内定位原因(刃磨钝/间隙变大/压料力松)并处理。欧洲双元制下此阶段约 6–12 个月,通过后可独立看机,废品率考核线通常 ≤2%。
Die-trial milestones for stamping apprentices: ① read the die — explain the station layout and strip direction from the tool itself (30 min limit); ② trial run — set shut height, strike 5 pieces and judge burr and burnish band (≥1/3 of thickness); ③ troubleshoot — the examiner plants one defect (sudden burr growth) to be root-caused in 20 min (worn edge, widened clearance, loose stripper). In the German dual system this stage runs 6–12 months; independent machine duty requires scrap ≤2%.