Defect: Wall Thinning at Critical Section

缺陷:壁厚不均与危险断面变薄

type:troubleshooting · level:intermediate · material:brass · scale:industrial · equipment:hand-tools · stage:pouring

标签:变薄, 危险断面, 圆角半径, 拉裂前兆

拉深中材料在凹模圆角处受弯曲+拉伸,凸模圆角处受双向拉应力,此处即"危险断面"。若凹模圆角过小(<3t)或压边力偏大,危险断面减薄超 25% 即临近拉裂。对策:增大圆角半径、降低单道拉深率、优化润滑,并用超声波测厚监控最薄点。

Material at the die radius undergoes bending plus tension, and at the punch radius it sees biaxial tension—this is the "critical section." If the die radius is too small (<3t) or blank-holder force too high, thinning beyond 25% there precedes fracture. Remedies: enlarge radii, lower per-pass draw ratio, improve lubrication, and monitor the thinnest point with ultrasonic gauging. ---