Teaching Deep Drawing: Safety Test & Part Grading

深冲教学实习:安全考核与工件评价

type:tutorial · level:beginner · material:copper · material:brass · scale:industrial · equipment:press · stage:forming

标签:教学实习, 安全考核, 评分标准, 工件评价

职校深冲实习单元(2 周/60 学时)考核设计:安全考核占 30%——上机前须口述双手启动逻辑、急停位置与料带夹持手法,错一项即停机重考;装模对中与闭合高度设定须在教师见证下完成。工件评分占 50%:杯口高差 ≤0.5 mm(10 分)、无破底起皱(20 分)、最薄壁厚 ≥85% 原厚(10 分)、表面无拉痕(10 分);过程记录占 20%。要求每生提交一张缺陷归因表把废品变成教材,某班级连续 3 期实习保持工伤为零。

A vocational deep-drawing unit (2 weeks / 60 hours) graded as: safety 30% — before running the press each student must verbally explain two-hand start logic, e-stop locations and strip-handling; die setting and shut-height only under instructor witness. Part grading 50%: rim height variation ≤0.5 mm (10 pts), no bottom breach or wrinkles (20 pts), thinnest wall ≥85% of gauge (10 pts), score-free surface (10 pts); process log 20%. Each student files a defect-attribution sheet turning scrap into teaching material — three consecutive cohorts with zero injuries.