QC: Thinning Ratio and Roundness of Sunk Work

下凹件减薄率与圆度检测规范

type:recipe · level:intermediate · material:copper · material:brass · scale:industrial · scale:decorative-object · equipment:ultrasonic-gauge · equipment:hand-tools · stage:finishing

标签:减薄率, 圆度, 检测, 质检

下凹件出厂前建议做双项检测:①减薄率——超声测厚在锅底中心、过渡区、侧壁三点取样,商用器皿减薄上限 20%,承压件收紧到 15%;②圆度——用 π 带(卷尺周长换算法)或圆度仪测口沿,φ100 mm 件圆度误差 ≤0.5 mm,超差可用整形环轻校。每批抽 3%,数据贴随工单归档;连续三批数据同向偏移说明窝模磨损,应及时翻新凹砳并重新首检。

Run two outgoing checks on sunk work: (1) thinning—ultrasonic thickness at centre, transition and wall, ≤20% for tableware and 15% for pressure use; (2) roundness—π-tape (circumference method) or roundness tester at the rim, ≤0.5 mm on a φ100 mm piece, correctable with a light sizing ring. Sample 3% per batch and file the readings with the job card; three consecutive batches drifting the same way means the die is wearing—reface the block and re-run first-article inspection.